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In 1987, American Honda commissioned DC Sports
to develop a header for SCCA-prepped CRXs. What culminated was our first
4-into-1 header design, and it was so well received that Honda requested
headers for other applications. That system (HHC5002) is the one that
stared it all.
DC Sports 4-into-1 header systems are dyno tested to outperform all
comparable header systems on the market. Extensive research and
development goes into each system to ensure the best performance for your
vehicle.
Our header systems are precision-bent on our CNC mandrel benders using
data acquired from our non-contact digitizing scanner. Our flanges are CNC
machined, we machine-grind the flange mating surface to ensure a leak-free
seal and use a robotic welder to attach the flange to the header pipes.
Our state-of-the-art manufacturing process ensures superior quality and a
perfect fit with every header system we make.
DC Sports 4-into-1headers are available in T-304-stainless steel, and in
mild steel with a proprietary temperature- and corrosion-resistant ceramic
coating. Once our mild-steel systems are completed in manufacturing, they
are subjected to a thermal degrease and a preliminary sandblast to prepare
the header’s surface for coating adhesion. Every ceramic-coated system
is hand-painted to ensure an even application of coating. After verifying
the proper thickness of the coating, the header is cured for proper
bonding of the ceramic coating and then fine-blasted for a high-luster
finish.
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Dyno tuned and tested against the competition for maximum performance
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CAD-rendered, race-inspired 4-into-1 design emphasizes top-end power for road racing applications
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50 state legal or pending legality
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Available in 100% 304 brushed or polished stainless steel (including flanges), or mild steel with ceramic coating
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CNC mandrel bends with robotically-welded fittings deliver perfect fit
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Equal length primary piping ensures optimum tuning for more power across rpm range
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Unique merge collector design ensures smooth exhaust gas flow
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Comprehensive installation instructions, all necessary hardware and decals included
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